• 专利附录
  • 专利说明
  • 权利要求
  • 类似技术
  • 同族专利
  • 引用文献
  • 法律状态
  • 优先权
    • 专利摘要:
    Transformable digital mold, comprising a plurality of mutually parallel longitudinal prongs that are supported and supported on a support base, the prongs being arranged on said support base so that they are individually movable in their position along their own longitudinal dimension, further comprising regulation means enabled for individualized and unitary regulation of the longitudinal positioning of each of the tines. (Machine-translation by Google Translate, not legally binding)
    公开号:ES2817099A1
    申请号:ES202031133
    申请日:2020-11-10
    公开日:2021-04-06
    发明作者:Rudatskiy Sergii Birzhev
    申请人:Rudatskiy Sergii Birzhev；
    IPC主号:
    专利说明:

    [0002] DIGITAL TRANSFORMABLE MOLD
    [0004] OBJECT OF THE INVENTION
    [0006] The object of the present invention application is the registration of a transformable digital mold, which incorporates notable innovations and advantages compared to the techniques used up to now.
    [0008] More specifically, the invention proposes the development of a transformable digital mold, which, due to its particular arrangement, allows a precise and effective molding to be carried out to obtain parts of a very different dimensional and surface nature.
    [0010] BACKGROUND OF THE INVENTION
    [0012] In the current state of the art, production processes are known in the sector of the manufacture of pieces of different nature by molding, either by pressing procedures for ceramic pieces, or injection molding for pieces of polymeric materials, or extrusion molding as well. for pieces of polymeric and metallic materials, among many others.
    [0014] In this regard, the molds that are commonly used in the manufacture of different kinds of pieces are known, either by injection, extrusion or other procedures, as well as the molds or punches for the manufacture of ceramic tiles, more specifically in molding. unit of the surface of each of the pieces themselves, in order to recreate a multitude of surfaces and reliefs, which come to provide very different finishes, aesthetically attractive and functionally interesting, for their different industrial and domestic applications, among many others.
    [0016] However, such molds have the problem that they must withstand high pressures, since the molding parameters, regardless of the type of molding process used, are usually very high. Therefore, it is necessary that the materials that make up the molds, as well as the figures of the same, which will ultimately be those that provide the dimensions, morphology and finish to the pieces that are obtained through said molds; have very relevant mechanical and resistance characteristics.
    [0018] Another drawback of such molds is that commonly, only the same mold can be used in each molding operation, with which only a single molding format can be obtained according to the figures that said mold has.
    [0020] This means that, given the need to modify said mold figures due to production and / or stock conditions, as well as changes in trend, costly transfer and mold change operations must be carried out in a production line, which reduces the performance of said production line.
    [0022] This fact turns out to be of the utmost importance at a productive and, therefore, economic level, for an industry that is dedicated to the manufacture of parts by any of the molding operations that are known today, and that, necessarily, needs to have of as many molds as different pieces it produces, and additionally, it must have very strict production programs to optimize production cycles to the maximum, in order not to overload the stock of a certain piece, or leave others without producing for a period of time relevant.
    [0024] Therefore, it is vitally important to optimize resources in this plot, especially when, for some time now, where the possibilities of surface decoration have increased exponentially, due to the multitude of designs and aesthetic variants that a market as changing as the parts manufacturing sector, which implies the need to provide solutions in this regard, in order to optimize manufacturing operations and not have to carry out constant mold changes, which substantially reduces the effectiveness and manufacturing performance of a certain production line, causing serious economic losses to industries.
    [0026] The present invention contributes to solving and solving the present problem, because due to its particular arrangement, it allows to carry out a precise and effective molding of a certain piece, as well as to adapt to a multitude of different formats without the need to exchange molds and / or figures of the themselves. Additionally, the present invention also provides the possibility of molding parts with very pronounced reliefs, given the versatility it brings to the technical sector.
    [0027] In the line of the aforementioned, parts manufacturing molds are commonly subjected to high pressures and temperatures, which implies that there is considerable wear on the structure of the mold itself, which substantially reduces the quality of the finishes of molded parts, and consequently the overall performance of a manufacturing line.
    [0029] All these advances, in short, translate into an economic and ecological optimization of a technology deeply rooted in the industry today, such as the manufacture of parts of different kinds by molding procedures, which implies that the impact of the present invention is very relevant.
    [0031] DESCRIPTION OF THE INVENTION
    [0033] The present invention has been developed in order to provide a transformable digital mold, comprising a plurality of mutually parallel longitudinal prongs, which are supported and supported on a support base, the prongs being arranged on said support base so that they are individually movable in their position along their own longitudinal dimension, further comprising regulation means enabled for individualized and unitary regulation of the longitudinal positioning of each of the tines.
    [0035] Preferably, in the transformable digital mold of the invention, the regulation means of each of the prongs that compose it are electromagnetic in nature.
    [0037] In another embodiment of the invention, the regulation means are electromechanical in nature.
    [0039] Additionally, the transformable digital mold of the present invention comprises control means linked in data communication with the regulation means.
    [0041] Alternatively, in the transformable digital mold, the regulating means are incorporated in the support base.
    [0042] Alternatively, in the transformable digital mold, the regulation means are enabled to carry out an individualized and unitary regulation of the horizontal position of each of the tines separately.
    [0044] Preferably, each of the prongs that make up the digital mold of the invention will be made of a material with ferromagnetic properties.
    [0046] In another embodiment of the invention, the spikes are made of graphene.
    [0048] In alternative embodiments of the invention, the tines can be made of other materials that meet the requirements and technical specifications that are required for the present application, such as transition metals, iron alloys, stainless steels, molybdenum, titanium, Kevlar® , among many others.
    [0050] Thanks to the present invention, due to its particular arrangement, it is possible to carry out a precise and effective molding of any part that can be obtained by the current production procedures of parts by molding, such as injection, extrusion, pressing techniques, among others.
    [0052] With the transformable digital mold of the proposed invention, a universe of possibilities of customization of very short runs of parts is opened, according to special needs or orders with very short runs, which provides the manufacturing industry of parts by molding with possibilities of narrow down very tailor-made production orders, without the aforementioned problems.
    [0054] Additionally, due to the disposition and versatility of the elements that make up the transformable digital mold of the invention, possible losses in the quality of the finish of a certain molded part can be solved, unlike what happens with traditional molds, which tend to wear out due to the action of the manufacturing cycles themselves, and their rectification and / or repair can be extremely expensive or, what would be more burdensome, the need to completely replace a mold, with the economic and ecological loss that this entails.
    [0056] Other features and advantages of the transformable digital mold of the present invention will be apparent from the description of a preferred embodiment, but not exclusive, which is illustrated by way of non-limiting example in the accompanying drawings, in which:
    [0058] BRIEF DESCRIPTION OF THE DRAWINGS
    [0060] Figures 1 and 2.- These are schematic views of a preferred embodiment of the transformable digital mold of the present invention.
    [0061] Figures 3, 4, 5 and 6.- These are schematic and sequential views indicating the use of a preferred embodiment of the transformable digital mold of the present invention.
    [0063] DESCRIPTION OF A PREFERRED EMBODIMENT
    [0065] As shown schematically in figure 1, the transformable digital mold comprises a plurality of mutually parallel longitudinal prongs 1.
    [0067] Said tines 1 are supported and supported on the same support base 2.
    [0069] Furthermore, the tines 1 are arranged on said support base 2 so that they are individually movable in their position along their own longitudinal dimension, as indicated by the arrows in Figure 1.
    [0071] On the other hand, the transformable digital mold of the proposed invention incorporates regulation means in the support base 2. As shown schematically in figure 2, said regulation means allow an individualized and unitary regulation of the individual and separate longitudinal positioning of each of the tines 1, from a completely retracted position to a fully extended position, as It is also indicated by the arrows in Figure 2.
    [0073] In this preferred embodiment of the transformable digital mold of the invention, the regulation means are electromagnetic in nature and are governed by control means.
    [0074] In another embodiment of the transformable digital mold of the invention, the regulation means are electromechanical in nature and are governed by control means.
    [0076] The same adjustment means also allow a longitudinal positioning of the tines 1 in an intermediate position of said longitudinal path, as can be seen in Figure 3, responding to the particular and specific desired molding, programmable automatically, by means of regulation, governed in turn by the means of control.
    [0078] On the other hand, the transformable digital mold of the proposed invention is enabled for the manufacture by molding of pieces of different kinds, and in different industrial molding processes such as extrusion, injection, pressing for ceramic tiles, among many others. With this it is possible to recreate a multitude of surfaces and reliefs that provide very different and aesthetically attractive finishes, as well as to provide exceptional modularity with a view to modifying the shape of the mold in question, and therefore, the dimensions and morphology of the piece. resulting, without the need to carry out any change of mold, a very expensive operation in time and transfer, as well as in maintenance.
    [0080] Accordingly, the transformable digital mold of the proposed invention must provide a figure to a certain piece of mouldable material 3, such as a ceramic sponge cake, which is how the preform of a ceramic tile prior to its placement is commonly called. cooking; or any other type of material to be molded inside a cavity or figure of a mold, and which is also schematically represented in Figure 3. All of this in accordance with a previously established programming in the regulation means through the control means, so as to arrange each prong 1 in its correct and adequate longitudinal position, responding to the particular and specific desired molding, as for example represented in Figures 3, 4, 5 and 6.
    [0082] In Figures 3, 4, 5 and 6, a schematic and sequential representation of a use of the transformable digital template of the invention appears.
    [0084] In figure 4 it can be seen how the tines 1, in their particular longitudinal position established from the regulation means by means of their previous programming, affect the the part to be molded 3 for its molding and thus effect the particular desired surface finish.
    [0086] Next, in figure 5 it is seen how the part 3 has already received a particular molding from the pins 1 according to its particular longitudinal position, and in figure 6 it is seen how the part 3 already molded by the pins 1 is removed of the mold, and would go on to different later stages of manufacture.
    [0088] For materials purposes, the tines 1 can be made of materials with high mechanical and thermal resistance, such as ferromagnetic materials, graphene, as well as other materials that meet the requirements and technical specifications that are needed for the present application, such as metals. transition, iron alloys, stainless steels, molybdenum, titanium, Kevlar®, among many others.
    [0090] Thanks to the transformable digital mold of the proposed invention, a multitude of surface developments can be configured that can be programmed in the regulation means by means of electronic control techniques, and provide a relative positioning of each prong 1 or molding element corresponding to the global surface effect. that it is desired to mold on a piece 3, which could be a ceramic sponge cake, or any other piece that can be molded by different molding techniques currently existing in the industry.
    [0092] The details, shapes, dimensions and other accessory elements, as well as the materials used in the manufacture of the transformable digital mold of the present invention, may be conveniently replaced by others that are technically equivalent and do not deviate from the essentiality of the invention. nor from the scope defined by the claims that follow.
    权利要求:
    Claims (13)
    [1]
    1. Transformable digital mold, characterized in that it comprises a plurality of mutually parallel longitudinal prongs (1) that are supported and supported on a support base (2), the prongs (1) being arranged on said support base ( 2) so that they are individually mobile in their position along their own longitudinal dimension, further comprising regulation means enabled for individualized and unitary regulation of the longitudinal positioning of each of the prongs (1).
    [2]
    2. Transformable digital mold according to claim 1, in which the regulation means are electromagnetic in nature.
    [3]
    3. Transformable digital mold according to claim 1, in which the regulation means are electromechanical in nature.
    [4]
    Transformable digital mold according to any of the preceding claims, further comprising control means linked in data communication with the regulation means.
    [5]
    Transformable digital mold according to any of the preceding claims, in which the adjustment means are incorporated in the support base (2).
    [6]
    6. Transformable digital mold according to any of the preceding claims, in which the regulation means are enabled to carry out an individualized and unitary regulation of the horizontal position of each of the prongs (1) separately.
    [7]
    7. Transformable digital mold according to any of the preceding claims, wherein the pins (1) are made of a ferromagnetic material.
    [8]
    8. Transformable digital mold according to any one of claims 1 to 6, wherein the pins (1) are made of graphene.
    [9]
    9. Transformable digital mold according to any of the preceding claims 1 to 6, wherein the prongs (1) are made of a metallic material or transition metal or their alloys.
    [10]
    10. Transformable digital mold according to any of the preceding claims 1 to 6, wherein the prongs (1) are made of kevlar or similar material.
    [11]
    11. Use of a transformable digital mold according to any of the preceding claims, for molding parts manufacturing operations using an injection technique.
    [12]
    12. Use of a transformable digital mold according to any of claims 1 to 10, for manufacturing operations of parts by molding by means of an extrusion technique.
    [13]
    13. Use of a transformable digital mold according to any of claims 1 to 10, for manufacturing operations of ceramic pieces by molding using a pressing technique.
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    同族专利:
    公开号 | 公开日
    ES2817099B2|2021-08-30|
    引用文献:
    公开号 | 申请日 | 公开日 | 申请人 | 专利标题
    WO2013136730A1|2012-03-12|2013-09-19|Canon Kabushiki Kaisha|Imprint method, imprint apparatus, and article manufacturing method using the same|
    JP2017007187A|2015-06-19|2017-01-12|株式会社リコー|Method and apparatus for manufacturing mold formed article and optical element|
    JP2017055115A|2015-09-08|2017-03-16|キヤノン株式会社|Imprint device, goods manufacturing method, recipe generation device, method and program for changing recipe|
    法律状态:
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    优先权:
    申请号 | 申请日 | 专利标题
    ES202031133A|ES2817099B2|2020-11-10|2020-11-10|DIGITAL TRANSFORMABLE MOLD|ES202031133A| ES2817099B2|2020-11-10|2020-11-10|DIGITAL TRANSFORMABLE MOLD|
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